Industrial Automation

Automation is the technology by which a process or procedure is performed with minimal human assistance.

About the Course
Industrial Automation

Industrial automation is the use of various control devices like PC's/PLC's/DCS, used to have control on various operations of an industry without significant intervention from humans and to provide automatic control performance.

Duration: 60 Days

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What You Will Learn?

Module 1 – Industrial Automation

1. Programmable Logic Controller (PLC)
2. Supervisory Control & Data Acquisition(SCADA)
3. Drives & Motors
4. Panel Designing
5. Switchgears
6. Instrumentation
7. HMI (Human Machine Interface)
8. AutoCAD (EX)
9. On site Practical Exposure
10. Soft Skill Development

 

Module 2 – Programmable Logic Controller (PLC)


1. Introduction to PLC family.

2. Role of PLC in automation.
3. Introduction of field devices attached to PLC.
4. PLC fundamentals (Block diagram of PLC)
5. PLC hardware
6. Addressing concept.
7. Control Wiring
8. Sinking and sourcing concept.
9. PLC programming software.
10. Application and programming.
11. Basic programming instructions.
12. Advanced Programming instructions.
13. Uploading and downloading of program.
14. Troubleshooting and fault diagnostics of PLC.

 

Module 3- Supervisory Control & Data Acquisition (SCADA)

1. Introduction to SCADA
2. Creating new project.
3. Creating tags
4. Creating tag database.
5. Creating graphical objects.
6. Animating graphical display.
7. Trends

8. Alarms
9. Alarm History
10. Security and Access levels.
11. Recipe management

 

Module 4- Drives & Motors


1. Basics of motor.
2. Operation of AC motors and its limitations.
3. Operation of DC motors and its applications.
4. Introduction of drive family.
5. Criteria for drive selection.
6. Programming of parameters.
7. Fault finding/troubleshooting
8. Designing of drive panel.
9. Communication with PLC.
10. Harmonics problems.
11. Reactors and terminators.
12. Soft starters.

 

Module 5-Panel Designing


1. Selection of enclosure
2. Designing of enclosure
3. Type of enclosure
4. Power & control circuits
5. Single Line Diagram
6. Three line diagram
7. General Arrangement Diagram
8. Maintenance & troubleshooting Training

 

Module 6-Switchgear


1. Introduction of Switchgear
2. Classification with respect to Voltage
3. LT Switchgear discrete component

        Power contactor
        Vacuum contactor
        Overload relay
        Switch, Switch Disconnect & Fuse Combination Unit
        HRC Fuse Links
        MCB
       MPCB
       MCCB
       Industrial Control Transformers
4. Combination units
5. DOL Motor Starter


      Motor protection – Star delta Starters
      Electrical Motor Protection relay
      Soft Starter

 

Module 7 – Instrumentation


1. Various types of Transmitters / sensors used in industrial applications
2. Position sensors: Photoelectric, Proximity, Encoders
3. Temperature Measurement (RTD, Thermocouple, thermostat Working principle, types, selection
guidelines)
4. Flow Measurement, Working principle, types, selection guidelines
5. Pressure Measurement, Working principle, types, and selection guidelines
6. Level Measurement, Working principle, types, and selection guidelines
7. Load measurement, Load cells
8. Solenoid valves, Control valves, Smart transmitters
9. Instrument transformers (CT, VT)
10. Process control Basics, Closed & Open loop control
11. Process controllers (On-off, Proportional, PID)

 

Module 8 - Human Machine Interface


1. Introduction to HMI Family
2. Creating new application.
3. Creating / editing screens.
4. Creating tags
5. Communication with PLC.
6. Upload/Download program

 

Module 9 –AutoCAD (EX)


1. Introduction of AutoCAD
2. 2D Modeling
3. 3D Modeling
4. Layout & Plotting


Module 10 – Soft Skills Development